Goregaon (East)
Mumbai, India.
+91 22 2686 5321/2/3/4
info@emeyuyu.net

Automatic Tablet Coater

Automatic Tablet Coater

Automatic Tablet Coater – Film & Sugar Coating

The advanced high efficiency automated tablet coating machine is used in pharmaceutical and food industries to coat tablet / product with film coat or a sugar based coat.

Automatic Tablet Coater is designed for the application of:

  • Film Coating with organic solvent, Enteric coating and aqueous coating
  • Sugar coating

Features:

  • Design is cGMP – Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
  • Flexible batch operations.
  • Complete separation of production and technical area
  • Extremely user friendly software and operation through PLC.
  • The machine structure made from SS 304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
  • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face.
  • Perforated Pan having variable speed through AC frequency Drive.
  • Pan mouth closed with Stainless Steel door with a glass for process visualization.
  • A stainless steel 316 sink at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
  • FLP Fluorescent Light is provided for illumination inside the pan
  • All doors, safety guards and covers are provided with a silicon food grade seals
  • Automatic Spraying systems provided with Atomized spray Gun, adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer.
  • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  • Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
  • Inlet air and outlet air controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
  • Inlet air and Exhaust air flow controls through AC Frequency drive of both blowers.
  • Inlet Air handling unit made from double walls, insulated with puff with inside surface in SS 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter-10 micron, Inlet air blower with motor, Dehumidifier – chilled water circulation coil, SS  304 quality Steam / Electric heat exchanger with fins, final filter with 5 micron, HEPA filter -0.3 micron.
  • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from SS 304 quality.
  • Treatment of exhaust air for pollution free operation.
  • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
  • Tablet discharging facility will be through the special diverter assembly.
  • Advanced CIP / WIP System provided and controlled by PLC. Washing cycle process with Plain water, Detergent, Hot water, Distilled water and Drying by air.
  • All motor are Flame Proof / Explosion proof.
  • Advance PLC Controls systems with HMI- color Touch Screen of Allen Bradley / Siemens make for complete automatic coating process and batch data receipt management. Option for SCADA connectivity with FDA 21 CFR part 11.
  • Instruction manual and Validation document provided with DQ, FAT, IQ, SAT and OQ with Test and Calibration certificates. 

Optional Features:

  • Interchangeable Pan
  • Solid Pan for confectionery products
  • Wet Scrubber
  • Dry dust Collector
  • Dehumidifier
  • Steam or Electric Heat Exchanger
  • Tablets charging by bin loader.
  • SCADA Connectivity.

Technical Specifications:

Model

ATC-30

ATC-36

ATC-42

ATC-48

ATC-60

ATC-66

Pan diameter  -inch(mm)

30” - 750

36” -920

42” -1070

48” - 1220

60” - 1525

66”- 1675

Approx. Working capacity (kg)

30

75

100

150

350

500

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